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PWM Light Control - Ver. 1

Let's consider another popular indoor agriculture system -- the lighting controller. Artificial lighting is a necessary attribute of many indoor growing facilities. Carefully tuned LED panels blast the "sunshine" at just the right wavelengths to promote healthy plant growth while economizing energy consumption.

Since the plants expect to "see" proper sunrise and sunset cycles, you can't just "flip a switch" and suddenly dose them with the full power of your LED lights. It is best to emulate the gradual sunrise, as it happens in the natural world. Similarly, you can't just "turn the sun off" in the "evening" -- there must be a proper "sunset," or your plants will get confused.

LED dimming is typically controlled through pulse-width modulation (PWM). Tibbo offers two PWM Tibbits -- #16 and #17; this project uses #16. The project also prints the PWM output levels to the console, so you can run it even if you are not using the AppBlocks Demo Kit (ADK) and do not have this Tibbit.

On the ADK, channel 1 of Tibbit #16 is connected to a red status LED marked "PWM1." The brightness of this LED depends on the duty cycle of the signal coming out of the PWM Tibbit.

At the heart of the application is the data table called lighting_schedule. This table has two fields: time_point and level. Users define the key points in the current schedule, and the system gradually changes the light levels (interpolates) between these points. Let's illustrate this with an example.

Suppose you have the following schedule:

time_pointlevel
11:30 PM0
00:30 AM100
06:00 AM100
07:00 AM0

So, the "sunrise" is at 11:30 PM (not unusual for growrooms. as the electricity is cheaper at night). The sun is "fully up" by 30 minutes past midnight. The "sun" starts to "go down" at 06:00 AM, and by 07:00, it is dark. This cycle is illustrated by the following diagram:

pwm_light_rollover

The job of the application is to interpolate the light levels between the time points. For example, knowing that the LED brightness is 100% at 6 AM and 0% at 7 AM, the system should be able to determine, that the brightness at 6:30 AM equals 50%.

The simplified formula for calculating the "spot brightness" is as follows:

pwm_light_rollover

This simplified formula disregards the cyclical nature of the time-of-day value: The time "rolls over" between the first and the second records of the above data table. Meaning the time value of the second record is smaller than the time value of the first record, and this possibility is taken into account by the application. This is done in the following section of the flowchart:

pwm_light_rollover

In AppBlocks, all times are presented as the serialized number of seconds. For example, the time value for 2 AM is 2 60 60 = 7200. The value of 86400 is the total number of seconds in the day.

Now we are going to explain how the calculations are made. For illustration, let's assume that the current time is 06:30 AM.

At 5-second intervals, the application does the following:

  • The current date and time are obtained and saved into the time_how variable (in this example, the present time is 06:30 AM).
  • The first Table Lookup finds a record with a time point that is less or equal to the current time. This would be the third record. The time_point and the level values from this record are saved into the time1 and level1 variables.
  • The second Table Lookup finds a record with a time point greater than the current time. This would be the fourth record. The time_point and the level values from this record are saved into the time2 and level2 variables.
  • The time_point_distance variable is then set to the distance, in seconds, between time1 and time2. This is done with the "time rollover" check and, if needed, the value correction.
  • The traveled_distance variable is then set to the distance between time1 and the current_time. Once more, this is done with the "time rollover" check and, if needed, the value correction.
  • Finally, the PWM level is calculated.

When searching within the lighting_schedule table, the system knows that the records must first be sorted in ascending order of times. The above example will work even if your data table has a different (and random) order of times. The time-ordered list of records for the above example is as follows:

time_pointlevel
00:30 AM100
06:00 AM100
07:00 AM0
11:30 PM0

After the internal sorting of the records, the system will conduct the search in the correct direction. For the first Table Lookup block, which searches for the record with a time less or equal to the given time, the system will search in the descending order of time_point values. For the second Table Lookup block, which searches for the record with a time greater than the given time, the system will search in the ascending order of time_point values.

Further, for the first time in this Tutorial, the Wrap Around parameter of the Table Lookup block is set to Enabled for both lookup blocks. This is because the next or previous record the system is looking for might be on the other end of the table! For example, when the current time is 00:15 AM, and the first Table Lookup block needs to locate the record with the time that is less or equal to the present time, the target record is the "11:30 PM" record! The search will need to "wrap around" to find this record.

Well folks, there you have it, a complete PWM control solution for your growroom, implemented in just 25 blocks. Of this block count, 8 are Debug Print blocks and can be dropped, meaning that the entire application only took 17 blocks to build! The next topic shows how this count could be reduced even further.

pwm_light_tablepwm_light_console

PWM Light Control - Ver. 2

Here is another version of the PWM Light Control Project. It does exactly the same thing as the one in the previous effort. The difference is in the use of the Custom Function block. The block may contain multiple lines of formulas and other code.

To view the code, click the Custom Function block to open its properties. To do this with more comfort, click the Expand icon:

pwm_light_icon

Here is the code:

pwm_light_function_code

The code inside the Custom Function block must be written in Tibbo BASIC. What you are editing here is the body of a Tibbo BASIC function. You are even supposed to give this function a name.

Since Tibbo BASIC is very similar to other versions of the BASIC language, and since most Tibbo BASIC math formulas look completely "natural," it will be easy for you to learn how to pack complex calculations into custom functions. Here is what the output Tibbo BASIC code looks like:

function pwm_calculation() as float
time_point_distance=time2-time1
if time_point_distance<0 then time_point_distance= time_point_distance+86400
traveled_distance=current_time-time1
if traveled_distance<0 then traveled_distance=traveled_distance+86400
pwm_calculation=level1+(traveled_distance/time_point_distance)*(level2-level1)
end function

In the above "printout," only the first and last lines are auto-generated. The user is responsible for all the code inside the function. The name of the function is explicitly defined by the user, and the function type is determined automatically from the type of the variable the result is assigned to. For example, in this project, the assignment is x=pwm_calculation(), where x is a number (float). Based on this, the system determines that the function shall also return a number (float).

The Custom Function block allows you to further reduce the total number of blocks in the project. Compared to the previous version, which required 25 blocks (17 if you excluded Debug Print blocks), this new incarnation only takes 12 blocks (11 if we disregard printing). Small flow diagrams often look better than large ones!

To be fair, the block count reduction in this project wasn't achieved solely through Custom Functions. Another decluttering step was to print all items within a single Debug Print block. Check out the block contents to see how this was done.